200 r4 rebuild manual

You can expect a 30 to 40% increase in gas mileage over a 3speed on the road. The pans on the 700r4 and 4l60 are square, whereas the 200 4r tapers off on one side. See all formats and editions hide other formats and editions. I would rather use a stiffer spring, but all three work well. Atsg gm thm 2004r techtran transmission rebuild manual. Gm 700r4 transmission update handbook covers engineering changes that have occurred from 1987 to 1991, parts affected by the change, interchangeability, and part numbers. The blue cover 200 4r atsg overhaul manual covers procedures and technical service information for transmission inspection, repair, disassembly, assembly, diagnosis, and troubleshooting. Th2004r rebuild, full step by step instruction pontiac. Jan 09, 2018 the 200 4r comes with a uniquelooking 16bolt transmission pan, much like the 700r4 and 4l60 but completely different in design. Atsg gm thm 200 4r techtran transmission rebuild manual 1980 1989 cdrom january 1, 2012 by automatic transmission service group author 4.

This 700r4 transmission repair manual contains service and identification. The atsg 4l60 700 r4 technical manual covers assembly, disassembly, diagnosis, and troubleshooting. My new company california performance transmission, as you may have seen on overhaulin, is producing the latest designs and inovations in torque converters, valve bodies and art carrs 2004r automatic transmission. I purchased a atsg rebuild manual and a hardened stator support from direct trans. This booklet contains the general description, diagnosis charts, and the procedures necessary to overhaul, repair or service the general motors thm 200 4r four speed automatic overdrive transmission. Atsg gm thm 2004r techtran transmission rebuild manual 1980 1989. Atsg gm thm 2004r techtran transmission rebuild manual 1980. I did one other 200 r4 rebuild successfully, so feel i can do another. The 200 4r wasnt bolted to some lowtorque wussy motor like the 5. Remove the transmission oil pan bolts, carefully drain the transmission fluid and remove the pan. However, if i had easier access to a couple of the tools, or thought id be doing more than one transmission in the next year id be comfortable using this manual.

Atsg gm thm 2004r techtran transmission rebuild manual 1980 1989 cdrom january 1, 2012 by automatic transmission service group author 4. Just tagging this thread so i can follow the conversation, in the process of having 3. Manual and automatic transmission manuals your can rely on. Aug 06, 2014 monster transmission presents curts corner as curt goes over on how to install an external lockup kit on a 200 4r transmission. All cpt transmissions are dyno dynamometer tested to ensure accurate shifting and proper transmission pressures.

I did one other 200r4 rebuild successfully, so feel i can do another. Hello im looking for an overdrive 200 r4 tranny working or not for a project. Our th200 4r super rebuild kit comes with a complete gasket and seal kit, all friction plates, steel plates, complete bushing kit, complete thrust washer kit and a filter. Make sure you search for all the various forms of 2004r. More importantly, the overdrive ratios between the 200 4r 0. This is the most complete source of gm2004r transmission information available anywhere.

Jul 01, 2004 the 200 4r wasnt bolted to some lowtorque wussy motor like the 5. The 200 4r comes with a uniquelooking 16bolt transmission pan, much like the 700r4 and 4l60 but completely different in design. I guess chris missed it but i never asked if there was a 700 r4 manual like this one or one for a th350 or 400. Installed the support on my used tranny before i put it into my car. It is still up to you to be responsible for the work you do.

The common problem with the th 200 4r is premature failure of the direct clutch pack and overdrive. This kit had every single rubber piece, steels and clutches needed, also came with a reprogramming kit, servo and other performance upgrades. Art carr 2004r performance transmission and torque converters. The 200 4r is an excellent choice for a street or streetstrip overdrive transmission if you do the proper upgrades to keep it alive. Gm thm 4l60 700 r4 transmission 1987 to 1993 found in many domestic vehicles. The general motors thm 200 4r automatic overdrive transmission was introduced in the early 1980s as the overdrive version of the earlier thm 200. See all 21 photos stock th2004rs get a bad rap in highperformance applications due to a weak intermediate drum. The 200 4r transmission will fit all gm motors that have full size bell housings. Patc sells th200 th200 parts and torque converters. The 2004r transmission will fit all gm motors that have full size bell housings.

Seamlessly control your torque converter lock up with this easy to install kit. How to build a th2004r for 1,000 horsepower hot rod network. The 2004r is an excellent choice for a street or streetstrip overdrive transmission if you do the proper upgrades to keep it alive. Custom built monster 2004r transmission heavy duty. They need some special upgrades to survive in your hot rod. Custom built monster 2004r transmission heavy duty performance. This is the book the pros use and is sold by northern auto parts. Th200 4r super rebuild kit for performance transmissions, cpt. You can expect a 30 to 40% increase in gas mileage over a. How to identify a 700 r4 transmission it still runs.

Transmission repair manuals diy transmission rebuilds. The pans on the 700r4 and 4l60 are square, whereas the 2004r tapers off on one side. The 200 4r is a good transmission when its built with all the hp upgrades but can be a little troublesome to getting it to shift the way you want. Automatic transmission shift kits 2004r transmission type. I plan to rebuilt one more as a spare, so i bought whatever special tools needed to do a rebuilt. It is a the lesser known of the two overdrive transmissions made by gm in 1980s, and is still considered part of the turbohydramatic series. I had a 2004r rebuilt for my 39 to replace a 350 turbo. The general motors thm2004r automatic overdrive transmission was introduced in the early 1980s as the overdrive version of the earlier thm200. Automatic transmission shift kits 2004r transmission. Atsg automatic transmission service group manual for the 700r4. The 2004r comes with a uniquelooking 16bolt transmission pan, much like the 700r4 and 4l60 but completely different in design. The thm200r4 is one of the last of gms venerable turbo hydramatic automatic transmission line, which has been in. This gives your engine more performance and provides a better feel to lockup.

The th2004r was used in gm rearwheeldrive cars equipped with the 231 buick, 301 pontiac, and the oldsmobile 307, 350 gas and 350 diesel engines from 198190. Feb 08, 2009 but the 200 4r has other inherent advantages over the 700 r4. Manual and automatic transmission manuals your can rely on rebuild, repair, service or modify your vehicles transmission with detailed guides, dvds and manuals by your side. How to identify a 2004r transmission it still runs. The 2004r is a good transmission when its built with all the hp upgrades but can be a little troublesome to. I use art carrs super rebuild kit and mike kurtzart carr shift kits. This information will assist you in training your technicians to provide your customers with the best possible transmission service that is available.

With this manual, some hand tool knowledge and common sense you can rebuild,repair and modify the unit with great confidence and precision. The 200 4r external lockup kit this kit will enable the driver to. The 2004r wasnt bolted to some lowtorque wussy motor like the 5. The 4 speed automatic 2004r can be identified by its irregular shaped pan and nonremovable output shaft housing. This is a perfect choice, if you have a nonchevy motor. With this manual, some hand tool knowledge and common sense you can rebuild, repair and modify the unit with great confidence and precision. Our th 200 4r super rebuild kit comes with a complete gasket and seal kit, all friction plates, steel plates, complete bushing kit, complete thrust washer kit and a filter. Rebuild, repair, service or modify your vehicles transmission with detailed guides, dvds and manuals by your side. First introduced in the 1960s, gms turbohydramatic transmissions were successors to the powerglide transmission, and included the popular thm350 and thm400 models. The th350, on the other hand, looks much like the 2004r. Converter lockup will occur 810 seconds after 4th gear engagement, allowing enough engine rpm gain before lockup. The overdrive will give a 20 to 30% increase in gas mileage on the road. This update handbook will explain each change, the reason for the change, the parts that are affected by the change and any parts interchangeability concerns created by the change. I actually bought mine from tci via jegs or summit, i cant remember which.

Our selection includes reference materials on all makes and models foreign and domestic to repair your transmission in any car, truck, van, suv or other vehicle. The blue cover 2004r atsg overhaul manual covers procedures and technical service information for transmission inspection, repair, disassembly, assembly, diagnosis, and troubleshooting. This transmission is part of the turbohydramatic series and also know by. The th350, on the other hand, looks much like the 200 4r but comes with only bolts. Its no too bad just take your time and read the shop manual before and while your doing the rebuild. Along with the thm2004r, general motors thm700r4 automatic transmission was the last of gms turbohydramatic transmission series. Atsg gm 700r4 update handbook technical manual is necessary to diagnose, overhaul andor repair the gm 700r4 transmission. Dec, 2014 i had a 2004r rebuilt for my 39 to replace a 350 turbo.

The thm 200 r4 is one of the last of gms venerable turbo hydramatic automatic transmission line, which has been in use since the 1960s. The common problem with the th200 4r is premature failure of the direct clutch pack and overdrive. If you are below the 350hptq level, a near stock 2004r with a grand national servo, upgraded 2nd band, hardened sun shell and pump stator shaft, valve body. Atsg is a technical support service specifically for the automatic transmission industry. If the rebuilding manual says something different from me, follow the manual s instructions.